ML100 Film Recycling Hot Cutting
Inquiry
Introduction
Technical Parameters of the Extruder Unit
1. Length-to-diameter ratio (L/D): 30:1
2. Screw diameter: φ100
3. AC motor power: 75kW
4. Speed: 10~120rpm
5. Cooling method: Forced air cooling
6. Lubrication method: Forced lubrication
7. Heating method: Electric heater
8. Pelletizing method: Water ring die surface hot cutting
9. Control zones: Seven zones (including die head)
Technical Parameters Of The Compactor
1. AC Motor: 55kW
2. Temperature Control: Zone 1
3. Cooling Method: Air Cooling
4. Moving Tools: 3 sets, 12 tools in total
5. Fixed Tools: 10 tools
Production Line Layout Diagram
1. Belt conveyor 2. Compactor 3. ML-100/30 single-screw extruder 4. Hydraulic screen changer 5. Vertical water ring pelletizing system
6. Chute 7. Centrifugal dewatering machine 8. Vibrating screen 9. Pneumatic conveying system 10. Silo
Transportation method, port of arrival, and cost allocation: FOB Shanghai.
Packaging standards, supply and recycling of packaging materials, and cost allocation: Base rails and sleepers; machine film wrapping; not recyclable.
Acceptance standards, methods, and objection period: Physical inspection.
Quantity and supply method of spare parts and accessories: Random.
Delivery date: 5 months after prepayment.
Technical Parameters
1. Belt Conveyor
Description: Belt material: PVC; Support frame: carbon steel
Power: Motor 1.5kW
Conveyor width: 600mm
Strong magnets above the conveyor belt
2. φ100/30 Single Screw Extruder
Gearbox: High torque, low noise, hardened gearbox with external cooling circulation system.
Screw: 38CrMoAlA, nitrided.
Barrel: 38CrMoAl, nitrided, fan-cooled, temperature-controlled.
Drive Power: AC motor (90kW)
Screw Diameter: 100mm
L/D Ratio: 30:1
Lubrication Method: Forced lubrication
Vacuum System: Vacuum pump motor power 2.2kW
3. Compactor
Description: Material contact parts are made of stainless steel, the rest is carbon steel.
3 sets of fixed blades, 6 sets of moving blades.
Power: 55kW AC motor.
Temperature measurement and cooling system, 1.5kW cooling fan.
4. Dual-station plate-type non-stop hydraulic screen changing system
Description: The dual-station plate-type non-stop hydraulic screen changing system has a screen changing time of ≤2 seconds.
Power: Hydraulic station motor 1.5kW
5. Water Ring Die Hot Cutting System
Description: Water ring pelletizer, pelletizing motor 1.5kW
Includes: Hot cutting die head, flow divider cone, water ring cover, cutter holder, cutter disc, cutter bar, etc.
Speed control method: Variable frequency speed control
6. Chute
Material: Support frame is Q235 welded component, the rest is stainless steel.
7. Centrifugal Dehydrator
Material: Frame is made of Q235 welded parts, the rest is stainless steel.
Motor Power: 3kW
Speed: 1500rpm
8. Vibrating Screen
Material: Double-layer stainless steel screen
Power: 0.22kW
9. Pneumatic Conveying System
Fan power: 3kW; ductwork and tees are all made of stainless steel.
10. Storage Silo
Capacity: 500kg
Material: Stainless Steel
11. Electrical Cabinet
Description: Includes a Japanese "RKC" temperature control system, a Japanese "Fuji" frequency converter controlling the belt conveyor, film traction motor, main unit and pelletizing motor speed and pressure display and protection, "Schneider" low-voltage electrical main power circuit breaker, and "Delixi" pressure sensor, providing wiring between the main unit and the control box.
Other applications
+86-25-84439591
Address: No. 19 Yunlong Road, Tao Wu Industrial Park, Jiangning District, Nanjing City
Mobile phone: 13801580926 / 13770651639
Email: admin@chinakaiyou.com
Copyright © 2025 Nanjing Kaiyou Rubber & Plastic Machinery Co., Ltd.