PE Drum 1T Cleaning Line Hot Washing

Inquiry
PE Drum 1T Cleaning Line Hot Washing

Introduction

  Raw Materials And Final Products

 

Raw Materials

Used PE Oil Drums

Final Product Output Capacity

PE Sheets 10-16MM, 1000kg/h -1500kg/H

Description of Final Product

1. Moisture content: 1% 2. Bulk density: 0.3 kg/m³

 

  Working Conditions

 

Warehouse, Workshop

Dimensions (Length & Width & Height): 70 meters (Length) & 20 meters (Width) & 6 meters (Height); Crane: Mechanical Positioning

Power Supply and Installation Power

3-phase, 380 V, 50 Hz;

Water Supply Hose/Pipe

Main Water Supply and Water Treatment

Wires/Cables/

Wires/Cables: From Power Supply to Control Cabinet,

 

  Energy Consumption

Installation Power

Cleaning 260KW (Actual Power Consumption Rate: 80%)

Water Supply

8 T/h Inlet Water Treatment; Pressure: 0.4Mpa;

Steam

Temperature: 170℃; Output: 300kg/h; Pressure: 0.7Mpa;

Production Personnel

5-7 people

 

  Commercial Terms

Solution

PE cleaning drums and ton drum washing lines

Payment Method

30% prepayment for contract effectiveness; 70% payment before shipment.

Delivery Time

70 Days

Warranty Period

One ​​Year

 

  Flow Chart

No.

Machine Name

Quantity.

1

Inclined Belt Conveyor

1

2

Dual-shaft shredder

1

3

Inclined belt conveyor and magnetic separator

1

4

Crusher PSJ1000X630

1

5

Friction wash

1

6

Rinsing tank with bottom feeding auger

1

7

Spiral feeding

1

8

Thermal cleaning machine options

1

9

High-speed friction washing

1

10

Spiral Feeding

1

11

Rinsing Tank Excluding Bottom Push Spiral

1

12

Spiral feeding

1

13

Centrifugal dehydrator

1

14

Label separator

1

15

Storage

1

16

Electrical cabinet

1

17

Water filtration system and alkali adding device

1

 

Includes electrical wiring and cables, cable trays; excludes (except for the main power supply cable to the switch, which is the customer's responsibility).

Electrical Control: Schneider Electric. Inverter: Huichuan

Free installation and commissioning; engineer's accommodation and meals are the customer's responsibility.

Technical Parameters

1. Belt conveyor belt width: 1200mm

Belt material: Rubber

Motor power: 5.5KW (Variable frequency speed control)

Manual feeding

Dimensions: 7200mm*1600mm*3500mm

2. Dual-shaft shredder

Motor power: 37KW * 2

Blade chamber size: 940*1500

Number of moving blades: 30;

Blade diameter: ∅500mm

Blade material: Imported NiCrMo high alloy steel

Hydraulic power: 5.5KW;

Weight: 15T

3. Belt Conveyor and Magnetic Separator

Belt Width: 1000mm, Belt Material: Rubber

Motor Power: 4KW

Dimensions: 7200mm*1600mm*3500mm

Motor Power: 3KW

Belt Width: 1000mm, Rubber Belt, Permanent Magnet

Automatically sorts out magnetic metals.

 

4. PSJ1000 Crusher

Main Motor Power: 55KW

Crushing Chamber Width: 1000mm, Rotation Diameter: 700mm

Screen Mesh Diameter: 18mm

Crushing Capacity: 1000kg/H

Lid Opening Method: Electric Adjustment, 0.75KW

Number of Moving Blades: 6

Number of Fixed Blades: 4

Blade Material: Carbide Steel SKD11

After one blade sharpening, it can achieve a crushing capacity of 300-400 tons.

Blade Rotation Speed: 600RPM

Equipped with a maintenance platform for easy access to the crushing chamber.

 

 

5. Friction Washing

Rotation Diameter: Φ350mm

Barrel Stainless Steel Thickness: 3mm

Motor Power: 7.5KW, 6-pole

Spindle Speed: 720rpm

Inlet and Outlet Size (mm): 400×400

Overall Dimensions (mm): 4000×800×800

Screen Mesh Diameter: 3mm

All parts in contact with materials are made of stainless steel.

 

 

6. Rinsing Machine

Dimensions: 5.5 x 1.5 x 1.9 cm

Bottom Spiral Motor: 1.5KW, Spiral Diameter: φ200mm

Drawer Motor Power: 1.5 + 1.5KW (Variable Frequency Speed ​​Control)

Number of Drawers: 5

Screw Diameter for Discharging Sinking Material: φ300mm, Motor Power: 4KW

Material for Parts in Contact with Material: Stainless Steel

 

7. Screw Conveyor

Motor Power: 4KW

Screw Diameter: φ300mm

Material for parts in contact with materials: Stainless Steel

 

8. Hot Cleaning Machine

Motor Power: 5.5KW Bottle flakes are pressed into the cleaning drum from the bottom by a screw.

Screw Diameter: φ325mm

Material for parts in contact with materials: Stainless steel

Motor Power: 4KW Hot Cleaning Drum Dimensions: Φ1.8M (diameter) × 2.5M (height)

Hot Cleaning Drum Volume: ≈6m³

Material for parts in contact with materials: Stainless steel Connected to a steam boiler. Steam is injected into the washing chamber to heat the water to a high temperature (usually 70-80℃). Simultaneously, caustic soda or detergent is added to the water to clean the bottle flakes, removing organic dirt and adhesive. The bottle flakes remain in the hot cleaning chamber for approximately 8 minutes.

 



 

9. High-speed friction wash

Motor power: 30KW

Speed: 1200rpm

Rotation diameter: 560mm, Length: 2600mm

Material for parts in contact with materials: Stainless steel

10. Screw Conveyor

Motor Power: 4KW

Screw Diameter: φ300mm

Material for Material Contact: Stainless Steel



 

11. Rinsing Machine

Dimensions: 5.5 x 1.5 x 1.9 cm

Bottom Spiral Motor: 1.5KW; Spiral Diameter: φ200mm

Drawer Motor Power: 1.5 + 1.5KW (Variable Frequency Speed ​​Control)

Number of Drawers: 5

Sinking Material Discharge Spiral Diameter: φ300mm; Motor Power: 4KW

Material for Material Contact: Stainless Steel

12. Screw Conveyor

Motor Power: 4KW

Screw Diameter: φ300mm

Material for Material Contact: Stainless Steel

13. Centrifugal Dewatering Machine

Motor Power: 22kW

Lid Opening Motor: 0.37kW

Speed: 1800rpm

Materials in Contact with Material: Stainless Steel or Rust-Treated Finish

Moisture Content: Approximately 2%

14. Label Separator

Suctions labels into a cloth bag.

Suction fan power: 7.5KW

Conveying fan power: 7.5KW

Material for parts in contact with materials: Stainless steel

Divided into four suction ports to remove dust and some labels.

168MM stainless steel conveying pipe.

15. Material Hopper

Parts in contact with materials

Material: Stainless steel

Conveyor fan

Power: 7.5W, dual-station.

16. Cleaning Line Electrical Cabinet (Explosion-proof Electrical Box)

Electrical control components: such as circuit breakers, AC contactors, pushbuttons, indicator lights (Schneider, or similar brands)


17. Water Filtration System and Alkali Addition Device

Equipped with an automatic alkali addition device (1.5KW) and a water pump motor (0.75KW).

Equipped with a 2 cubic meter circulating water tank and a 0.75KW rotary filter to filter out powder.

Material for parts in contact with materials: 304 stainless steel

Other applications

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