Masterbatch Granulator-Nanjing Kaiyou Rubber & Plastic Machinery Co., Ltd.

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Nanjing Kaiyou Rubber & Plastic Machinery Co., Ltd.

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Masterbatch Granulator

Introduction

　　Twin-screw extruders possess excellent mixing and dispersing properties. With a maximum filling rate of 90%, they can be equipped with a granulation system and are primarily used for extruding thermoplastics such as soft and rigid PVC and polyethylene. When used with appropriate auxiliary equipment (including molding machines), they can process various plastic products, such as pipes, sheets, and wires. This machine features advanced design, high output, excellent plasticization, and low energy consumption. It employs involute gear transmission, characterized by low noise, stable operation, high load-bearing capacity, and long service life.

　　Manufacturers across various industries use masterbatch granules (i.e., concentrated pigment and additive granules) to achieve specific color effects and functional properties. They also seek high-quality products that can be efficiently and economically produced in-house or through outsourcing. This is precisely where our company's strength lies; we possess high-quality and innovative masterbatch granulation machines. In this product introduction, we will explore the various features and advantages of our machines and outline why they are the ideal choice for businesses seeking high-quality masterbatch granules.

Features

　　Our masterbatch granulator is a high-quality, high-efficiency machine designed specifically for manufacturers and producers seeking to produce their own masterbatch. This advanced machine utilizes cutting-edge technology to provide users with a streamlined and efficient production process. Here are some of the key features of our masterbatch granulator:

- High Efficiency: Our machine employs a high-speed production process, increasing production efficiency and ultimately producing high-quality products in less time.

- Minimal Waste: Using our machine, manufacturers can produce masterbatch granules with virtually no waste. This high-volume process ensures efficient resource utilization and cost savings.

- Customizable Color Effects: Our machine uses advanced algorithms that allow manufacturers to customize the hues of their products, resulting in greater control over the final product.

- Low Maintenance Costs: Our durable machine uses high-quality parts, requiring minimal maintenance, which translates to less downtime and lower operating costs.

- Easy Cleaning: Cleaning the machine after use is simple and straightforward. Our machine features a removable and replaceable parts design, making it easy to clean and maintain hygiene standards.

Advantages

　　In addition to these features, our machines offer several advantages that make them an excellent choice for manufacturers and producers seeking innovative, high-quality machinery. Here are some of the key advantages of our masterbatch manufacturing machines:

- Cost Savings: Using our machines, manufacturers can produce masterbatch granules in-house, reducing the need for outsourcing. This translates to cost savings in both the short and long term.

- Quality Control: With our machines, manufacturers have complete control over the quality of their products. This means the ability to ensure consistent quality standards throughout the entire production process, which is crucial for maintaining brand reputation.

- Increased Productivity: Our machines are designed to increase productivity through high-speed operation, enabling manufacturers to produce more granules in less time.

- Versatility and Flexibility: Our machines can produce a wide range of shades and pigments, allowing manufacturers to meet a broader range of market demands. Whether in the automotive, cosmetics, or packaging industries, the versatility of our masterbatch granulation machines is essential for maintaining a competitive edge.

Conclusion

　　In summary, the features and advantages of our masterbatch granulation machine meet the needs of modern manufacturers for high-quality masterbatch granulation production equipment. Our machines are more efficient, have less waste in the production process, offer customizable shades, are low-maintenance, and easy to clean. Furthermore, our machines offer cost savings, quality control, increased productivity, and versatility—all crucial for maintaining a competitive edge in today's market. Investing in our masterbatch granulation machine can improve your product quality and enhance your brand reputation.

Technical Parameters

Applications: Masterbatch: PE, ABS, PS, EVA, PET, PP + pigments and additives, high-filler masterbatch, engineering plastics compounding

Screw Design: Double-screw

Twin Screw Type: Co-rotating Parallel Twin-screw

Screw Material: W6Mo5Cr4V2 or 38CrMoAl

Screw diameter (mm): 21.7/31/35.6/41/50.5/62.4/71/85/93/133 mm

Screw L/D Ratio: 28 - 64 : 1

Screw Speed (rpm): 500/600 rpm

Showroom Location: Japan/Brazil/India

Place of Origin: Jiangsu, China

Brand Name: KAIYOU

Voltage: 220V/380V/440V or customized

Power (kW): 4-280KW

Weight: 800kg-8T

Certification: ISO TUV

Temperature control: Omron Brand

After-sales Service Provided: Video technical support, Free spare parts, Field installation, commissioning and training, Online support, Engineers available to service machinery overseas

Key Selling Points: Multifunctional

After Warranty Service: Video technical support, Online support

Applicable Industries: Manufacturing Plant

Marketing Type: Hot Product 2025

Video outgoing-inspection: Provided

Machinery Test Report: Provided

Warranty of core components: 1 Year

Core Components: Motor, PLC, Gearbox

Motor brand: SIEMENS or WEG or local

Inverter: YASKAWA or ABB

Machine type: Parallel twin screw extruder

Barrel: Bimetallic alloy bush

Capacity: 5-1500kg/h

Barrel heater: cast copper, cast aluminum

Supply Ability: 20 Set/Sets per Month twin screw extruder

Packaging Details:

1) wooden case package

2) plastic film package

Port: Nanjing

Hot product information is as follows
Model	HKY35	HKY50	HKY65	HKY75
Screw diameter：mm	35.6mm	50.5mm	62.4mm	71mm
Groove depth	6mm	9mm	11mm	12mm
Aspect Ratio	32-56mm	32-56mm	32-56mm	32-56mm
Main motor power：KW	18.5KW	55KW	90KW	160KW
Screw rotation speed	600rpm	600rpm	600rpm	600rpm
Output	5-80kg/h	100-300kg/h	300-500kg/h	400-800kg/h
Flament diameter	less than 4mm	less than 4mm	less than 4mm	less than 4mm
All product processes	Hybrid modification, filler modification, functional masterbatch, coloring masterbatch, etc.