Plastic Masterbatch Extruder-Nanjing Kaiyou Rubber & Plastic Machinery Co., Ltd.

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Nanjing Kaiyou Rubber & Plastic Machinery Co., Ltd.

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Plastic Masterbatch Extruder

Introduction

　　As a manufacturer located in China, we offer a range of plastic processing equipment to merchants worldwide. One of our most popular products is the Plastic Masterbatch Extruder. Our extruder is designed to produce high-quality masterbatch with consistent color and dispersion. In this article, we will introduce our Plastic Masterbatch Extruder and its key features that make it an ideal choice for merchants looking for reliable and efficient plastic processing equipment.

What is a Plastic Masterbatch Extruder?

　　A Plastic Masterbatch Extruder is a piece of plastic processing equipment that is used to produce masterbatch. Masterbatch is a concentrated mixture of pigments, additives, and other materials that are used to add color, UV protection, or other properties to plastic products. The extruder works by melting plastic raw materials and mixing them with the pigments and additives to produce the masterbatch.

Key features of our Plastic Masterbatch Extruder

1. High-quality output:

Our extruder is designed to produce masterbatch with consistent color and dispersion. The extrusion process is carefully controlled to ensure that the pigments and additives are evenly distributed in the final product. This results in a higher quality masterbatch that is suitable for a wide range of plastic products.

2. Reliable performance:

Our extruder is made from high-quality materials and is designed to withstand the rigorous demands of industrial production. We use advanced technology to ensure that our extruder is reliable and efficient in operation. This means that merchants can rely on our extruder to produce consistent and high-quality masterbatch.

3. Easy to operate:

Our extruder is designed to be easy to operate, with a simple interface and intuitive controls. This makes it easy for merchants to use the extruder and produce masterbatch with minimal training. We also provide comprehensive user manuals and installation guides to ensure that the extruder can be easily installed and operated.

4. Energy-efficient:

Our extruder is designed to be energy-efficient, with a low power consumption and high efficiency. We use advanced heating and cooling systems to ensure that the extruder operates at optimal temperature and energy usage. This not only reduces the cost of production but also reduces the impact on the environment.

5. Customizable:

We offer a range of customizations for our extruder to meet the specific needs of our customers. This includes different extruder sizes, configurations, and accessories. This means that merchants can tailor the extruder to their specific production requirements and achieve the best possible results.

Conclusion

　　Our Plastic Masterbatch Extruder is a reliable and efficient piece of plastic processing equipment that produces high-quality masterbatch. With its advanced technology, easy operation, and customizability, our extruder is an ideal choice for merchants looking for reliable and cost-effective plastic processing equipment. If you are interested in our Plastic Masterbatch Extruder or have any questions, please don't hesitate to contact us. We are always happy to provide more information and answer any questions you may have.

　　Twin screw extruder has good mixing and dispersion performance. The max filling percentage can be 90%, and the pelletizing system can be chosed, mainly used for extrusion of soft, hard polyvinyl chloride polyethlene and other thermoplastics with it, and the corresponding auxiliary(including molding machine), processing avariety of plastic products, such as pipe, plate, wire etc also can be used. This machine has advanced design, high yield, good plastification , low energy consumption, the use of involute gear transmission and has the advantages of low noise, stable operation, load bearing force, long life characteristics.

1.Strand Extruders for Filling/Compounding and Reinforcing

Fibre reiforcement : glass fibre, carbon fibre reinforced PP, PA, PBT, ABS, PC, POM, PPS, PET, etc.

Incorporation of Fillers: Caco3, Talc, TiO2, carbon black,filled PE, PP, or EVA, etc.

Cable Compounds: cable sheath, cable insulation compounds of LDPE, HDPE, LLDPE, MDPE; radiation-crosslinkable compounds, optical fibre protection compounds, heat-shrinkable polymer compounds.

Special Compounds: PPR pipe compounds, PE compounds for crosslinked pipes, tobacco filter compounds, etc.

High Concentration Color Masterbatches: PE, ABS, PS, EVA, PP,etc. with high concentration of pigments and other processing aids.

Masterbatches with Flame-retardants: PE, ABS, PS, EVA, PET, PP, etc. with flame retardants and other additives.

The twin screw strand extruder also fit for PET bottles/ flakes recycling.

2. Water Ring Extruders for Filiing/Compounding/Modificating

PE, EVA etc. Filled with CACO3,talc,TIO2,carbon black etc.

Cable sheath, cable insulation compoundes of LDPE,HDPE,LLDPE,or MDPE;

Radiation-crosslinkable, heat-shrinkable cable compounds;

PPR pipe compounds, PE compounds for crosslinked pipes;

TPR, TPU thermoplastic elastomers; EVA and hot-melt adhesives;

Color concentrations of PE,ABS, PS,EVA,etc;

Flame retardant master batches of ABS,PS,EVA,etc;

Master batches with PE,PP,PS,etc carriers for degradation applications.

3.Air-cooling Extruders

Enforcing modification:PE,EVA etc.+CaCo3,Talc, TiO2,Carbon black.

Degradable master batch: PE,PS etc.+starch,additive etc.

Anti-flame master batch: PE, EVA etc.+Sb2O3, Mg(OH)2,AI2(OH)3 etc.

4. Underwater Extruders

1.The main material is PE+CaCO3

2.The metering feeders are equipped with single screw, twin screw, hollow screw, forced feeding ,side-feeding, etc

3.Different requirementsof feeding, such as power, pellet, lump and luqid material.

Technical Parameters

Application: Appliance of twin screw masterbathc extruder

Glass-filled reinforcement: PP, PA, PC, ABS, PPS, PET, PBT+glass fibre

Compounding and blending: PC+ABS, PA+ABS, PP+EPDM, PP+SBS

Color master batch: PP, PE, PS, PBT, PET, ABS, EVA+color pigment

Special master batch

Incorporation of fillers: PP, PA, PC, ABS, PPS, PET, PBT+CaCo3, TALC

Compounds for cable and other pelletizing

Screw Design: Double-screw

Twin Screw Type: Co-rotating Parallel Twin-screw

Screw Material: W6Mo5Cr4V2 or 38CrMoAl

Screw diameter (mm): 21.7/31/35.6/41/50.5/62.4/71/85/93/133 mm

Screw L/D Ratio: 28-64 : 1

Screw Speed (rpm): 500/600 rpm

Showroom Location: Japan/Brazil/India

Place of Origin: Jiangsu, China

Brand Name: KAIYOU

Voltage: 220V/380V/440V or customized

Power (kW): 4-280KW

Weight: 800kg-8T

After-sales Service Provided: Video technical support, Free spare parts, Field installation, commissioning and training, Online support, Engineers available to service machinery overseas

Key Selling Points: Multifunctional

After Warranty Service: Video technical support, Online support

Applicable Industries: Manufacturing Plant

Marketing Type: Hot Product 2019

Video outgoing-inspection: Provided

Machinery Test Report: Provided

Warranty of core components: 1 Year

Core Components: Motor, PLC, Gearbox

Motor brand: SIEMENS or WEG or local

Inverter: YASKAWA or ABB

Machine type: Parallel twin screw extruder

Barrel: Bimetallic alloy bush

Capacity: 5-1500kg/h

barrel heater: cast copper, cast aluminium

pipe Machine

Usage: Plastic Forming Machine

Contactor: Schneider Brand

Temperature control: Omron Brand

Certification: ISO TUV

Supply Ability: 20 Set/Sets per Month twin screw extruder

Packaging Details: well packed PE film or wooden case

Port: Nanjing

Model	KY-20	KY-35	KY-50	KY-65	KY-75	KY-85
Screw Diameter:mm	21.7	35.5	50.5	62.4	71	81
Central Distance:mm	18	30	42	52	60	70
Length Diameter Ratio	28-52	28-52	28-52	28-52	28-52	28-52
Main Motor Power:kW	4-5.5	11-18.5	38-55	75-110	90-160	90-280
Max.Screw Speed:RPM	600	600	600	600	600	600
Reference Output: KG/HOUR	2-10	20-80	100-200	250-500	300-600	400-800