Carbon Fiber Twin-Screw Extruder-Nanjing Kaiyou Rubber & Plastic Machinery Co., Ltd.

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Nanjing Kaiyou Rubber & Plastic Machinery Co., Ltd.

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Carbon Fiber Twin-Screw Extruder

Introduction

　　Carbon fiber is a highly durable and lightweight material that has revolutionized the manufacturing industry. Carbon fiber-reinforced plastics (CFRP) are an essential part of the aviation and automotive industry, and various other products require carbon fiber material. To produce CFRPs, carbon fibers are combined with a matrix material. The carbon fiber-twin screw extruder is a device used in the production of carbon fiber-reinforced plastics. Manufacturers in industries that require the use of carbon fiber can benefit from using a carbon fiber extruder in their production processes.

　　In this article, we will explore the features and benefits of carbon fiber twin screw extruders and how they can help manufacturers improve their production processes.

1. Screw components designed by computer aids is kneading type, has excellent self-cleaning function, the new kneading block design effectively avoid the problems of overheating and energy consumption.

2. According to process system and formula requirements, the unit can optimize its L/D ratio, barrel structure, screw array, venting number and location, feeding method, electrical control methods etc. for rational allocation.

3. Granulation system: water-cooling strand pelletizing, air-cooling die face hot cutting, water ring die face hot cutting, Eccentric water mist hot cutting, water and underwater die face hot cutting and so on.

4. Application: Filling Modification, glass fiber (carbon fiber) enhance various kinds of master batch, rubber and plastics compounding, plastic alloys, functional master batch, Various kinds of electric cable material, reactive extrusion. Devolatilization process, powder coating and so on.

Features

1. High-temperature resistance: Carbon fiber twin screw extruders are designed to operate at temperatures of up to 400 degrees Celsius. This high-temperature resistance is necessary to extrude materials such as carbon fiber-reinforced plastics.

2. Precision control: The extruder's precise control system ensures that the composite materials are evenly distributed throughout the product. This level of precision control is essential in ensuring that the composite materials are of high quality and strength.

3. High extrusion rate: Carbon fiber twin screw extruders have a high extrusion rate, which means that they can produce a high volume of composite materials in a short period. High extrusion rates are essential in industries that require large quantities of composite materials.

4. Efficient energy consumption: Carbon fiber twin screw extruders are designed to consume less energy, making them more energy-efficient. This is beneficial for manufacturers who want to reduce their energy consumption and lower their operating costs.

5. Simple maintenance: Carbon fiber twin screw extruders are easy to maintain, as they have very few moving parts. Less maintenance equates to higher uptime on products, which leads to increased productivity.

Benefits

1. Increased strength: Carbon fiber-reinforced plastics are stronger than traditional plastics. Using carbon fiber twin screw extruders enables manufacturers to produce highly durable products that can withstand the rigors of demanding applications.

2. Lighter weight: Carbon fiber-reinforced plastics are also lighter than steel or other traditional materials, again making use of carbon fiber twin screw extruders beneficial to manufacturers in need of lighter materials.

3. Versatile: Carbon fiber twin screw extruders can produce a wide range of composite materials, making them ideal for manufacturers that need to produce a wide range of products.

4. Customizable: The extruder can be customized to meet the unique needs of manufacturers, thus allowing for the production of highly specialized products.

Conclusion

　　Carbon fiber-twin screw extruders are essential for manufacturers in need of carbon fiber-reinforced plastics. The combination of high-temperature resistance, precision control, high extrusion rates, energy-efficient consumption, and simple maintenance makes them a highly advantageous tool to boost production, leading to increased productivity. By providing high-quality and strong composite materials, manufacturers gain a competitive edge in their respective markets. It is evident that incorporating a carbon fiber twin screw extruder in a production process streamlines production, improves product quality, and ultimately leads to a broader market appeal.

Technical Parameters

Screw Design: Double-screw

Twin Screw Type: Co-rotating Parallel Twin-screw

Screw Material: W6Mo5Cr4V2 or 38CrMoAl

Screw diameter (mm): 21.7/31/35.6/41/50.5/62.4/71/85/93/133 mm

Screw L/D Ratio: 28 - 64 : 1

Screw Speed (rpm): 500/600 rpm

Showroom Location: Japan/Brazil/India

Place of Origin: Jiangsu, China

Brand Name: KAIYOU

Voltage: 220V/380V/440V or customized

Power (kW): 4-280KW

After-sales Service Provided: Video technical support, Free spare parts, Field installation, commissioning and training, Online support, Engineers available to service machinery overseas

Key Selling Points: Multifunctional

After Warranty Service: Video technical support, Online support

Applicable Industries: Manufacturing Plant

Marketing Type: Hot Product 2025

Video outgoing-inspection: Provided

Machinery Test Report: Provided

Warranty of core components: 1 Year

Core Components: Motor, PLC, Gearbox

Motor brand: SIEMENS or WEG or local

Inverter: YASKAWA or ABB

Machine type: Parallel twin screw extruder

Barrel: Bimetallic alloy bush

Capacity: 5-1500kg/h

barrel heater: cast copper, cast aluminium

Contactor: Schneider Brand

Temperature control: Omron Brand

Weight: 800kg-8T

Certification: ISO TUV

Supply Ability: 20 Set/Sets per Month twin screw extruder

Packing：

1) wooden case package

2) plastic film package

3) suitable to transportation

4) as buyer request

Port: Nanjing

Model	KY-20	KY-35	KY-50	KY-65	KY-75	KY-85
Screw Diameter:mm	21.7	35.5	50.5	62.4	71	81
Central Distance:mm	18	30	42	52	60	70
Length Diameter Ratio:kW	28-52	28-52	28-52	28-52	28-52	28-52
Main Motor Power	4-5.5	11-18.5	38-55	75-110	90-160	90-280
Max.Screw Speed:RPM	600	600	600	600	600	600
Reference Output: KG/HOUR	2-10	20-80	100-200	250-500	300-600	400-800