HKY75-150 XPS foaming machine configuration
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Product Introduction
Machine configuration and quotation：
用途：生产XPS发泡板：宽度：600-900mm，厚度：20-80mm，产量：1-300Kg/24Hr
比重：28-33Kg/m³，材质：GPPS
Configuration
1. HKY75 co rotating twin-screw extruder -1 unit
2. HYS 150 Single Screw Extruder -------------------------------------------------------------
3. Blender: 1 unit
4. Stainless steel feeding machine: 1 unit
5. Hydraulic automatic screen changer (including connector) -1 unit
6. Mold set: 1 set
7. Mold temperature controller -----------------------------------------------------------------
8. Foaming agent injection system: 2 sets
9. Flattening machine and first traction machine -1 set
10. Secondary traction embossing unit -1 set
11. Edge cutting saw (longitudinal) ----------------------------------------------------------------
12. Cooling roller frame ----------------------------------------------------------------------
13. Edge cutting saw (horizontal) ----------------------------------------------------------------------
14. Host controller: 1 set
15. Spare parts: 1 set
16. Relevant documents: 1 set
Quotation
The factory price of 75-150XPS foaming machine is ¥ 1000000 (USD145000).
1 USD=6.88 RMB 1 USD=6.88 RMB
Payment method
The contract becomes effective after a 30% deposit is paid in advance.
The remaining balance shall be settled before shipment.
Delivery time
40 days after receiving the deposit (excluding holidays).
Special Terms
The first party (buyer) shall connect the power supply to the main control cabinet, temperature control cabinet, and auxiliary panel.
Technical Specifications
1、 HKY75 twin-screw co directional extruder
1. Main motor: 6-stage 75KW AC motor, frequency converter: Taiwan Delta
2. Transmission:
2.1 Upgraded design structure, high torque and high speed (specifically for foam board).
2.2 High speed gearbox designed by Kaiyou patent. Integrated reducer and torque distribution, adopting a parallel three-axis layout. The gears are made of high-quality alloy materials and produced in accordance with the ISO6336-1996ME standard. The accuracy meets the ISO1328-1995 cylindrical gear standard, and they are all carburized and quenched hard tooth surface gears.
2.3 Use specialized gear grinding software for precision machining to ensure accuracy, strength, uniform load distribution, high strength, low noise, and minimal vibration; And through multiple innovative technologies, it has significantly improved its carrying capacity and power distribution, and is in a leading position in the plastic industry.
2.4 Some bearings are imported from well-known brands such as SKF from Sweden, and some bearings are made of Chinese Luoyang brand thrust bearings to increase thrust.
2.5 Bearings and gears are forced to use an immersion lubrication system, with an oil pump motor power of 0.75kW.
2.6 Adopt high-quality oil seals from Taiwan.
2.7 Tube cooler with a cooling area of 2.6 square meters.
3. Feeding machine
3.1 One main feeder with a motor power of 1.5KW; equipped with an enlarged stainless steel hopper.
3.2 One auxiliary feeder with a motor power of 0.75KW, equipped with a stainless steel hopper as standard.
3.3 One micro feeder with a motor power of 0.55KW and a stainless steel hopper.
3.4 All feeders use Delta frequency converters for speed regulation.
4. Screw
4.1 The kneading block is processed using a CNC machining center to ensure consistent size across different batches, good interchangeability, and self-cleaning;
4.2 The screw component adopts involute gear transmission;
4.3 Screw diameter: 71mm;
4.4 aspect ratio=40:1;
4.5 Screw speed: 330rpm;
4.6 Screw component material: W6Mo5Cr4V2, hardness: HRC60-62.
5. Barrel:
5.1 The barrel is processed using a CNC machining center, and the positioning pin and inner hole are completed in one go by the machining center. The accuracy of the inner hole reaches level 6, with high precision. The concentricity error after assembly is 0.05mm, greatly enhancing the self-cleaning performance of the screw and reducing energy consumption.
5.2 Barrel material: # 45 steel, forged; Inner lining (jacket) with integral alloy lining, hardness: HRC60-62;
5.3 The barrel adopts a stainless steel integral protective cover, which is safe, beautiful, and energy-saving.
5.4 Number of machine barrels: 10: The 2nd to 10th machine barrels are cast aluminum heaters, and all heaters have a voltage of 380V. The first machine barrel does not require heating and is cooled by soft water.
5.5 The first barrel is the feeding barrel, the 10th barrel is the extruder barrel, and the rest are enclosed barrels.
2. KY-150 single machine extruder
1. Motor: Level 6, 45KW, produced by Shanghai Huabing Motor Factory, frequency converter: Taiwan Delta.
2. The material of the screw and hopper is 38CrMoA1A, treated with nitriding, with a nitriding layer depth of 0.5-0.7mm, screw hardness HV>740, and barrel hardness HV>940.
3. The hopper adopts water cooling and closed-loop internal cooling method; External heating, heater voltage 380V.
4. The gearbox is a specialized gearbox for extruders, with carburizing and gear grinding, resulting in lower noise, longer lifespan, and greater reliability; The gearbox is equipped with an oil-water heat exchanger, using domestically produced branded products.
The KYS 150 model is a ground mounted installation with adjustable height.
3. Blender
Motor power 3KW, paddle type, low speed.
4. Stainless steel feeding device
Motor power 1.5KW, stainless steel hopper and pipeline.
5. Hydraulic screen exchanger
1. The exchanger consists of a frame, hydraulic cylinder, and hydraulic station, with 4 mesh screens for cyclic exchange.
2. The screen exchange time only takes 1.5 seconds per time.
3. The mesh material is 38CrMoAlA, treated with nitriding, with a hardness of HV850 and no leakage.
4. The motor power of the hydraulic station is 1.5KW, and the maximum pressure of the gear pump is 31.5MPa.
5. The inner surface of the connecting pipe in front of the screen is polished with chrome plating, making the surface smooth. It is equipped with a mechanical sensor and the pressure can be displayed on the pressure gauge.
6. The connecting pipe with a heater after screening is very easy to remove the screws.
6. Mold
This mold can produce products with a thickness of 20-100mm and a width of 600mm. The mold flow channel is hanger style, with 6KW heating plates around it.
7. Mold temperature controller
Adopting advanced intelligent temperature control instruments, the mold mouth temperature is controlled between 40-120 ° C, and oil cooling, 3/4 inch feed pipe, and high-temperature heat transfer oil are used.
8. Foaming agent injection system
1. A high-pressure plunger pump, 63L/H, 40MPa, 4KW, driven by a Delta inverter.
2. A high-pressure plunger pump, 10L/H, 40MPa, 1.1KW, driven by a Delta frequency converter.
3. High pressure pipes and fittings are made of high-quality Taiwanese brands.
4. A set of spare vulnerable parts O-ring for plunger pump.
5. Domestic famous brand plunger pump.
6. Anti vibration bracket.
7. Maximum system pressure: 40Mpa
9. Flattening machine with first traction device
1. The flattening machine consists of a flattening plate, a sliding plate, a frame, and a driving device.
2. The size of the upper and lower pressing plates is 1050 * 1050 * 40mm, which is adjusted by two 0.75KW motors to drive the screw up and down.
3. There are two PTFE skateboards on each side, with dimensions of 1200 * 1000 * 2mm.
4. The rack is made of steel sections.
5. The first tractor has a power of 2.2KW and is regulated by a Taiwan Delta frequency converter.
6. The traction roller consists of two sets of rubber rollers, with the next set being the active roller, with a width of 1000mm and a diameter of 215mm.
7. The upper roller is adjusted by a cylinder.
10. Second tractor
1. Composed of a set of rubber rollers and a set of embossed steel rollers, with the lower roller serving as the driving roller.
2. The motor power of the transmission system is 1.5KW, using a Delta frequency converter.
3. The frame is made of welded steel sections.
4. The upper roller is adjusted by a cylinder.
11. Cutting machine (longitudinal)
1. Cutting tool: circular saw, power 2.2KW.
2. Each saw blade is equipped with a protective cover and a fan for removing dust and powder.
3. The cutting unit consists of two sets of circular saws, with a maximum cutting width of 600mm and a maximum thickness of 100mm, which can be fine tuned.
4. Press the XPS board tightly with the upper roller and adjust it with the handwheel to press the board firmly.
5. The cutter is located in front of the secondary traction and its width can be adjusted.
12. Cooling roller frame
1. Total cooling length: 16 meters.
2. The guide roller is made of steel and has no power.
3. Equipped with guide plates to restrict the lateral movement of the board and prevent deviation.
13. Horizontal cutting system
1. Move the saw disc upwards to cut the board
2. There are two types of saw discs: toothed and toothless. Toothed saw discs are used for cutting thinner sheets (20-50mm), while toothless saw discs can be used for cutting thinner and thicker sheets (20-100mm).
3. Two sets of cutting units perform longitudinal reciprocating motion through a chain, each consisting of a 2.2KW motor, saw blade, and frame.
4. Two sets of cutting trolley units perform lateral reciprocating motion on the guide rail. The unit consists of a frame, a pressure plate, a cutting unit, and a 2.2KW drive motor, which is regulated by a frequency converter.
5. The length of the cut sheet can be adjusted between 1.2 meters and 3.6 meters, and the maximum number of cut sheets is 2.
6. The length of the board can be adjusted through imported quality sensors and the time can be changed.
7. PLC touch screen control.
14. Main control cabinet
The main control cabinet consists of a power cabinet and a temperature control cabinet.
2. The main motor adopts Delta frequency converter for speed regulation.
3. All temperature control components, including material barrels, connectors, screen exchangers, etc., are equipped with intelligent instruments and high-precision thermocouples.
4. All heating voltages: 380V.
5. Other electrical components are made of high-quality products from China.
6. The main cabinet has good heat dissipation and ventilation.
15. Spare parts
1. Thermocouple --------------------------1
2. Sensor --------------------------1
3. EPD (Electric Contact Detector) -1 unit
4. HKY75 heater ------------------------------------1
5. HKY150 heater ------------------------------------1
16. User Manual -1 copy
Technical Parameters
+86-25-84439591
Address: No. 19 Yunlong Road, Tao Wu Industrial Park, Jiangning District, Nanjing City
Mobile phone: 13801580926 / 13770651639
Email: admin@chinakaiyou.com
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